General Description
CERALOY TiC-3:0.15 (9.5 MM DIA. COIL) is a Boron free grain refiner for EC grade, 5000 and 7000 series Aluminium Alloys. Controlled addition of Ceraloy Titanium Carbon Aluminium grain refiner to molten aluminum releases nucleon particles that promote equaled, fine grain structure throughout the cast alloy, thus avoiding formation of columnar crystals. Casting speed can also be increased.
Purpose
Aluminum and its alloys typically solidify in a heterogeneous manner, resulting in a coarse dendrite structure. This coarse grain structure can lead to several issues, including poor mechanical properties, inadequate feeding characteristics, and a diminished response to surface and heat treatments.
To address these challenges, we recommend CERALOY TiC-3:0.15. As a metallic grain refiner, CERALOY TiC-3:0.15 dissolves easily in aluminum alloys, providing more consistent results compared to salt-based alternatives. Its superior fade resistance ensures that the refinement effect lasts longer. Furthermore, CERALOY TiC-3:0.15 is a more environmentally friendly option than conventional salt based refiners.
Advantages in Comparison with AlTiB Grain Refiner
- The working environment is cleaner because no chemical reactions are involved in the use/production of CERALOY TiC-3:0.15.
- The product is free from Salt inclusion.
- It offers specific advantages in boron-free casting production.
- A smaller quantity of hard particles is introduced into the melt, avoiding potential adverse effects, especially for PS plates or light gauge foil.
- Improves melt fluidity and cast ability, especially in 5000 series alloys.
- Provides a shiny surface finish.
- Offers resistance to Zirconium & Chromium poisoning in high-strength alloys.
- Exhibits very low particle agglomeration and segregation.
- Enhances as-cast mechanical properties, including tensile strength and hardness.
- Refined Alpha Phase structure improves machinability.
Instructions for Use
Prepare the desired alloy composition. Follow the normal molten metal cleaning process. Add CERALOY TiC-3:0.15 through a continuous rod feeder machine into molten metal flow as per the desired addition rate.
Application Rate
0.1–0.2%
Application Temperature: 680 – 720°C
Specifications
Mean Particle Size of TiAl3: Below 50 Micron
Mean Particle Size of TiC: < 1 Micron
Shape: 9.7 ± 0.3 mm Dia. Rod Coil
Weight: 200 ± 20 Kg (Standard size)
Colour Code: Red and Purple colour Strip mark
Label: Continuous Product Label on coil after interval of 1 meter
Packaging Cover: 3 coils, strapped tightly with Steel/PET strips to hold and wrapped with waterproof cover and placed on pallet. Package properly labelled with Product Name, Batch/Heat No., Manufacturing date and supplier name.
Storage: Store in cool & dry place, away from direct heat.
Note: Addition level can vary depending on the casting process, alloy composition, section thickness and solidification rate of the casting.
Material Safety Data Sheet (MSDS) is Available on Request
Our Products
We offer a wide range of foundry products and services to meet the requirements of iron, steel and non-ferrous
foundries to help them to reduce defects, improve casting quality and optimise production costs.
